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Low Cost Thermocouple Rebuild and Upgrade Build Pictures

K-Type Thermocouples
K-Type Thermocouple
Thermocouple Corrosion test
Rusting Thermocouple from simple corrosion test after only several hours immersed in water.
Thermocouple Disassembly 1
Thermocouple Disassembly 2
Thermocouple Rebuild CAD Model
316 Stainless Steel Tube
316 Stainless Steel Tube - Marking 1in for Thermocouple Casing
316 Stainless Steel 1in Thermocouple Casing
Placing New Stainless Steel Casing on Thermocouple
JB Weld for Thermocouple Rebuild
Rebuilt Thermocouple with 316 Stainless Steel Casing
Initial Thermocouple Rebuild Comparison Test Setup
Preliminary testing comparing original thermocouple, modified thermocouple, and checking against ambient temp and humidity with the DHT22. Plotted with the Serial Plotter using Arduino Mega.
Thermocouple Rebuild 1 - Stainless Steel Casing
Inline Thermocouple Adapter CAD Render
Inline Thermocouple Adapter CAD Cross-Sectional View
Thermocouple Rebuild 2 - Line Adapters
Thermocouple Rebuild 3 - Assembling Tubing
Thermocouple Rebuild 4 - Epoxy
Thermocouple Rebuild 5 - Tee Adapter Assembly
Jaco 1/4" Bulkhead Fitting - Assembly
Tank Thermocouple Adapter Assembly Full View
Tank Thermocouple Adapter Assembly Cross-Sectional View
Tank Thermocouple Adapter Assembly
Tank Thermocouple Adapter Components Layout
Thermocouple Adapter Plugs
Thermocouple Adapter Plug Step 1 - Layout
Thermocouple Adapter Plug Step 2 - Grommets
Thermocouple Adapter Plug Step 3 - Clamping
Thermocouple Adapter Plug Upgrade Comparison
Thermocouple Testing with Adapter Plugs and Amplifier Board
Thermocouple Calibration Setup
Thermocouple Calibration - Pre-Calibration Data
Thermocouple Calibration - Post-Calibration Data
In Line Thermocouple Adapter Probe Pre-Assembly
Completed In Line Thermocouple Probe
Completed In Line Thermocouple Probes
Completed Tank Thermocouple Probe
Completed Thermocouple Tank Probes
Cooling Tank Thermocouple Probes - Mounted to Caps

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